Precision Gear Shaper Cutters for Accurate Gear Manufacturing
CTI-USA delivers premium gear shaper cutters designed to provide exceptional accuracy and efficiency for gear manufacturing. Our cutters are engineered to handle diverse applications and materials, ensuring you achieve reliable and precise results every time
Types of Gear Shaper Cutters at CTI-USA
CTI-USA offers a wide range of gear shaper cutters to meet your specific manufacturing needs. Our cutters are available in the following configurations:
Hub-Type Gear Shaper Cutters: Designed for stability and versatility, these cutters are ideal for a variety of gear shaping applications.
Disc-Type Gear Shaper Cutters: Compact and efficient, disc-type cutters are versatile tools for shaping gears of various sizes and configurations.
Shank-Type Gear Shaper Cutters: Engineered for precision and durability, shank-type cutters deliver consistent results in demanding environments.
Deep Counterbore Gear Shaper Cutters: Perfect for applications requiring extended reach and precision in shaping intricate profiles.
Each cutter is manufactured with precision and crafted from high-speed steels, such as M2, M35, and ASP grades, to ensure long-lasting performance and reliability.
Gear Shaper Cutter Machines
Sharp, precise cutters are essential for efficient gear shaping. CTI-USA offers advanced sharpening machines to maintain the performance and longevity of your gear shaper cutters. These machines are compatible with all cutter types, including:
Hub-Type Cutters
Disc-Type Cutters
Shank-Type Cutters
Deep Counterbore Cutters
Regular maintenance and sharpening are critical to ensure your tools consistently deliver high-precision results while extending their operational life.
Applications of Gear Shaper Cutters
CTI-USA’s gear shaper cutters are trusted across industries that demand precise, high-quality gear production. Common applications include:
Automotive: Manufacturing gears for transmissions, differentials, and drive systems.
Aerospace: Creating lightweight yet durable components for aircraft.
Heavy Machinery: Producing robust gears for industrial equipment and machinery.
Our cutters meet stringent industry standards, ensuring reliable performance in even the most demanding environments
Why Choose CTI-USA for Gear Shaper Cutters?
Choosing CTI-USA means investing in precision, quality, and tailored solutions. Here’s why our gear shaper cutters stand out:
Unmatched Accuracy: Designed to produce intricate gear profiles with exact tolerances.
High-Quality Materials: Our cutters are crafted from premium-grade steels like M2, M35, ASP grades (2030, 2052, 2060), S290, and S390 ensuring durability and long-lasting performance.
Advanced Coatings: Enhance durability and efficiency with options like TiN, Alcrona, and Altensa coatings
Custom Solutions: Our team can create specialized cutters for unique manufacturing requirements.
Let CTI-USA help you achieve superior results with tools engineered for excellence.
The CTI Shaper Cutter Process
What Is a Gear Shaper Cutter?
Gear shaper cutters are specialized tools used to shape gears with precision. These cutters work by generating intricate gear profiles through a reciprocating motion, making them essential for producing detailed and high-performance gears.
Our Gear Shaping Process and Cutter Maintenance
At CTI-USA, our gear shaping process prioritizes accuracy and quality. Key steps include:
Material Selection: High-speed steels, such as M2, M35, and ASP grades, are chosen to ensure strength and longevity.
Precision Machining: Advanced equipment ensures each cutter meets strict specifications.
Coatings: Tools can be coated with TiN, Alcrona, or Altensa for enhanced performance and tool life.
Quality Control: Rigorous inspections guarantee top-tier performance.
Sharpening and Maintenance: Our sharpening machines keep your tools in peak condition for consistent results.
What’s the Difference Between Gear Shaper Cutters and Gear Hobs?
While both tools are used for gear manufacturing, their functions differ:
Gear Shaper Cutters operate through a reciprocating cutting motion, ideal for internal and external gear profiles with intricate details.
Gear Hobs use a continuous rotational motion for gear cutting, making them suitable for high-speed and high-volume production.
Each tool serves distinct applications, and CTI-USA provides solutions tailored to your needs.
Contact CTI-USA for Gear Shaper Cutter Solutions
Our experts are here to help you select the perfect gear shaper cutters and maintenance tools for your projects. Reach out today for quotes, consultations, or additional information.
